07/04/2026

TUESDAY | APR 7, 2026

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COMMENT by Prof Datuk Dr Ahmad Ibrahim

US manufacturing edge lost at a cost F OR decades, the American economic playbook was evangelised globally: shed the smokestacks, offshore the factories and ascend to a pristine “knowledge economy”.

America’s mistake was believing the ladder could be kicked away once it reached a certain height. Now, it finds the ground beneath its feet has eroded and it must rebuild the rungs, one painful, expensive step at a time. – REUTERSPIC

Finance, software and services were the future; manufacturing was the messy, low-margin past. This wasn’t just an economic shift; it was an ideology. And it has proven to be one of the most catastrophic strategic miscalculations in modern US history. The current desperate, trillion-dollar scramble to “reshore” industries reveals a painful truth: a nation that stops making critical things ultimately forgets how to innovate, secure itself and sustain its middle class. The pivot was seductive. In the late 20th century, the logic of globalisation and shareholder capitalism seemed unassailable. Let cheaper labour abroad handle the gritty work of production while America captured the “high value” segments – design, branding and IP. Wall Street boomed, Silicon Valley dazzled and the metrics of GDP continued to climb. But this masked a creeping national atrophy. As manufacturing lines vanished, so did the complex ecosystem that surrounded them: specialised suppliers, apprenticeship pathways and crucially the frictionless feedback loop between the factory floor and the engineering lab. Innovation didn’t just happen in PowerPoint presentations; it was sparked by the tactile problems of production. By outsourcing the making, the US inadvertently outsourced the learning. The consequences have been a slow-rolling crisis on three fronts. First, national security. The pandemic-era empty shelves for masks and ventilators were a warning shot. The chip shortage that idled auto plants was a louder blast. The realisation that 90% of advanced semiconductors are made in Taiwan, a geopolitical flashpoint, was a deafening alarm. The US had allowed its defence industrial base and supply chains for critical goods to become frighteningly

“The current desperate, trillion-dollar scramble to ‘reshore’ industries reveals a painful truth: a nation that stops making critical things ultimately forgets how to innovate, secure itself and sustain its middle class.

relentlessly climb the ladder to advanced, automated and integrated manufacturing – the kind that feeds and is fed by high-end services. America’s mistake was believing the ladder could be kicked away once it reached a certain height. Now, it finds the ground beneath its feet has eroded and it must rebuild the rungs, one painful, expensive step at a time. The future belongs not to nations that just design ideas but also to those that can imagine, engineer and mass produce the physical foundations of the 21st century – from chips to batteries to precision machinery. The US is learning the hard way that making things still matters. It is a lesson no aspiring economy should have to repeat. Prof Datuk Dr Ahmad Ibrahim is affiliated with the Tan Sri Omar Centre for STI Policy Studies at UCSI University and is an adjunct professor at the Ungku Aziz Centre for Development Studies, Universiti Malaya. Comments: letters@thesundaily.com

science and engineering. Losing battery manufacturing capability, for instance, means ceding the learning-by-doing that leads to the next generation of batteries. The US still leads in initial ideas but it has haemorrhaged the capacity to rapidly refine, scale and improve them. Now, with the CHIPS Act and the Inflation Reduction Act, the US is attempting a historic U-turn. It is offering massive subsidies to lure back semiconductor fabs and electric vehicle supply chains. But rebuilding is exponentially harder than dismantling; it requires reconstituting a skilled workforce, resuscitating supplier networks and competing against entrenched Asian ecosystems that have been perfecting these arts for decades. It is a multi trillion-dollar admission that the previous ideology was wrong. For nations like Malaysia watching this saga, the lesson is stark: do not confuse the evolution of manufacturing with its obsolescence. The goal is not to cling to low-wage assembly but to

thin and concentrated in rival spheres of influence. A nation cannot be a superpower if it cannot produce the foundational elements of its own security and economy. Second, social fragmentation. The “services” that replaced factory jobs were often lower-wage, less secure and devoid of the benefits and union protections that built the American middle class. This wasn’t just an economic change; it was a geographic and cultural demolition. Communities built around a plant were hollowed out, leading to the “deaths of despair”, political polarisation and a profound loss of social cohesion. The economic model created stunning wealth at the top but catastrophic instability in the middle. Third, weakened innovation. The myth was that America would keep the “smart” part. But as economist Ha-Joon Chang and others have long argued, the division between manufacturing and innovation is false. The process of making at scale drives problem-solving and advances material